Umurongo wo gukora Mayonesi

Videwo yo gutunganya:https://www.youtube.com/watch?v=AkAcycJx0pI

I. Ibikoresho byo gutunganya ibikoresho by'ibanze

Umuyoboro wuzuye w’inganda ukorwamo mayoneze ubusanzwe urimo uburyo bwo gutunganya ibikoresho fatizo mbere yo kubitunganya, uburyo bwo kubivanga no kubihinduramo ibice, hamwe n’uburyo bwo kubitunganya no kubyuzuza. Ibikoresho bisanzwe bisabwa kuba ibyuma bitanduye 304, kandi ubuso bufatanye nabyo bugashyirwamo irangi kugira ngo habeho isuku n’umutekano.

Izina ry'ibikoresho Imikorere y'ingenzi n'ibisabwa mu bya tekiniki

Ibisobanuro by'ibipimo by'ingenzi

Ibikoresho byo Gukubita no Gutandukanya Amagi Sukura kandi uce amagi kugira ngo utandukanye ibishishwa by'amagi, umuhondo n'umweru. Ingufu zishobora kugera ku magi arenga 30.000 ku isaha.

Ikigega cyo kuvanga no gushyushya

Tegura ibikoresho fatizo by'amavuta n'amazi ukwabyo hanyuma ubyivange hanyuma ubishyushye mbere.

Ikigega cy'amazi gifite icyuma gikurura amazi cyihuta cyane, gifite imikorere yo kuvanga amazi n'ifu.

Homogenizer yo gukamura umwuka mu cyuma

Gutunganya ibinyabutabire mu buryo bw'umwuka binyuze mu gukata ibinyabutabire ku buryo bwihuse cyane.

Umuvuduko wo kuzenguruka ushobora kugera kuri 10.500 rpm, hamwe n'ikinyuranyo cya stator-rotor cya mm 0.2-0.3.

Colloid Mill Ongera utunganye ibikoresho kugira ngo bigire imiterere myiza kandi yoroshye. Ubuto bushobora kugera munsi ya 50 μm.

Ibikoresho byo kuzuza no gufunga

Uzuza neza igicuruzwa cyarangiye hanyuma ugipfundikireho. Ubuziranenge bw'ibicuruzwa ± 1%, ubunini bw'ibicuruzwa ≥ -90 kPa.

Ibikoresho byo Gusukura no Gusuzuma Gukora uburyo bwo gupima no gupima umwanda w'icyuma ku gicuruzwa cyarangiye.

Ubuziranenge bwo kugenzura ubushyuhe ± 1℃, ubushobozi bwo kumenya icyuma Fe ≤ 0.5 mm.

II. Ikoranabuhanga risanzwe ryo gutunganya

Umusaruro w’inganda ahanini ukoresha inzira yo gukurura amavuta mu buryo bwa vacuum emulsification, igabanyijemo ibice byinshi: gutegura ibyiciro by’amavuta n’amazi, gukurura amavuta mu buryo bwa vacuum emulsification, guhuza no gutunganya, kuzuza no gusukura.

1. Gutegura no gutunganya ibikoresho fatizo mbere y'uko bitegurwa

• Gutunganya umuhondo w'igi: Hitamo amagi mashya, uyasukure, uyasukure, hanyuma uyanumishe mbere yo kuyamenagura no kuyafata. Dukurikije ibisabwa mu buryo, umuhondo w'igi ushobora gukaraba (urugero: 60°C mu gihe cy'iminota 1-2) cyangwa ukawuteka kugira ngo wongere uburyohe.

• Gutegura ibyiciro by'amazi n'amavuta:

o Icyiciro cy'amazi: Vanga hanyuma uvange amazi, vinegere, umutobe w'indimu, umunyu, isukari, sinapi, n'ibindi bintu bishongesha amazi kandi bitanga uburyohe mu gikoresho. Niba formula irimo sitashi cyangwa jeli (nk'ingunguru ya xanthan), igomba gushonga mbere y'igihe kugira ngo nta tunyangingo.

o Icyiciro cy'amavuta: Vanga amavuta y'imboga (ubusanzwe amavuta ya salade, afite ingano ya 70%-75%) n'ibice bishongera amavuta mu gikoresho cy'amavuta.

2. Icyiciro cyo gukurura ingano y'ibinyabutabire mu gice cy'ibanze

• Gutanga ifu: Tangira sisitemu yo gusohora ifu hanyuma ubanza ukurure ibikoresho by'amazi mu nkono yo gusohora ifu, hanyuma utangire icyuma gikurura inkuta (umuvuduko wo kuzenguruka uri hagati ya 60-80 rpm).

• Gufata amavuta gahoro: Iyo homogenizer yihuta cyane (umuvuduko wo kuzenguruka ugera kuri 9000 rpm) ikora, kurura amavuta y'imboga mu gikoresho cy'amavuta uyashyire mu nkono ikoresha umwuka uvamo umwuka udafite ingufu. Iyi ntambwe ni ingenzi; mu ntangiriro, amavuta agomba kongerwamo buhoro buhoro kugira ngo habeho imiterere y'amavuta mu mazi kandi hirindwe gutandukana kw'amavuta n'amazi cyangwa "impinduka zisubira inyuma".

• Guhuza umuvuduko mwinshi: Ibikoresho bikorerwamo ingaruka zikomeye zo gukata, gukubita no gucukura mu mutwe wa emulsification, bigacikamo uduce duto cyane bigatuma habaho emulsion ihamye kandi ishaje.

3. Icyiciro cyo gutunganya nyuma y'ikorwa

• Gutunganya no gukosora: Ibikoresho byabanje gutegurwa bishobora gukomeza gutunganywa binyuze mu cyuma cya colloid cyangwa emulsifier mu buryo bwo kuzenguruka kugira ngo ingano y'uduce duto irusheho kuba imwe (ubuto ≤ 50 μm).

• Gusukura: Koresha uburyo bwo gusukura imiyoboro y'amazi cyangwa umuti wo gusukura imiyoboro y'amazi mu gusukura imiyoboro y'amazi, ukoresheje uburyo bwo kugenzura ubushyuhe neza. Mu myaka ya vuba aha, ikoranabuhanga rikoresha umuvuduko mwinshi (300-600 Mpa) ryakoreshejwe mu gusukura imiyoboro y'amazi ...

• Kuzuza no kugenzura: Isosi ikonje nyuma yo gusukura inyunganiramirire yoherezwa mu mashini itunganya. Ubusanzwe, imashini zitunganya piston cyangwa vis zikoreshwa kugira ngo zihuze n'ibikoresho bifite ubukana bwinshi, hanyuma hagakurikiraho gufunga mu cyuma. Ibikoresho birangiye bigomba gusuzumwa n'icyuma gipima ibyuma kugira ngo bikuremo ibyanduye by'icyuma.

III. Ingingo z'ingenzi n'uburyo bwo kwirinda muri iki gikorwa

• Ubushyuhe bwo gukurura: Ubushyuhe bw'ibikoresho buzazamuka mu gihe cyo gukurura. Ubusanzwe ni ngombwa kugenzura ubushyuhe kugira ngo hirindwe ko gukurura. Ibikoresho bimwe na bimwe bifite ubushobozi bwo gukonjesha ikoti.

• Igihe cyo kongeramo vinegere: Mu buryo busanzwe, iyo ibintu byavanzwe birushaho kwiyongera kandi bikagira ubunini, kongeramo vinegere ikwiye bishobora kugabanya ubukana no koroshya kongeramo amavuta, hakurikijwe ihame ryo "kongeramo vinegere iyo ikomeye n'amavuta iyo yoroshye".

• Ingaruka z'amafunguro: Umuhondo w'igi (ukungahaye kuri lecithin) ni umuti ukoreshwa mu gukurura amafunguro karemano kandi ibikubiye muri wo bigomba kuba bihagije (ubusanzwe birenga 6%). Ibikubiye mu mavuta bigomba kugera ku rugero runaka (urugero, mayoneze isanzwe ikenera ibikubiye mu mavuta ≥ 75%) kugira ngo habeho imiterere ihamye.

Muri make, gutunganya mayoneze muri iki gihe ahanini bishingiye ku bikoresho bigabanya ubushyuhe bivanze no gutera amavuta buhoro buhoro, hagakurikiraho gutunganya no gusiga amavuta mu buryo bwa colloid, kugira ngo habeho imiterere myiza kandi birambye mu gihe kirekire.