Ubuso bwakuweho Ubushyuhe bwo Guhindura Ubushinwa
Ibidasanzwe biranga urukurikirane rwa SP SSHEs
1.SPX-Yongeyeho Imashini ya Margarine Mach Guhindura Ubushyuhe bwa Scraper)
Umuvuduko mwinshi, Imbaraga zikomeye, Ubushobozi bukomeye bwo gukora
Igishushanyo mbonera cya 120bar, imbaraga za moteri ntarengwa ni 55kW capacity Ubushobozi bwo gukora margarine bugera kuri 8000KG / h
2.SPX Urukurikirane rwakuweho Ubushuhe Ubushyuhe
Urwego rwo hejuru rwisuku, Ibikoresho bikize, birashobora Guhindurwa
Reba kubisabwa mubipimo bya 3A, ahantu hatandukanye Blade / Tube / Shaft / Ubushuhe burashobora gutoranywa, kandi moderi yubunini butandukanye irashobora gutoranywa kugirango ishyigikire ibyifuzo byihariye.
3.SPA Urukurikirane rwo kugabanya imashini itanga umusaruro (SSHEs)
Umuvuduko mwinshi wa shaft, Umuyoboro mugari, Umuyoboro muremure
Umuvuduko wo kuzunguruka wihuta kugera kuri 660r / min, umuyoboro utandukanya umuyoboro ugera kuri 7mm, icyuma gisohora ibyuma kugeza kuri 763mm
4.SPT Urukurikirane rwa kabiri Ubuso bwa Scraper Ubushyuhe
Umuvuduko muto wa shaft, Umuyoboro mugari, Umwanya munini wo guhanahana ubushyuhe
Umuvuduko wo kuzunguruka wumuvuduko uri hasi ya 100r / min, icyuho cyumuyoboro mugari kuri 50mm, guhererekanya ubushyuhe bwikubye kabiri, ubuso bwohereza ubushyuhe bugera kuri metero kare 7
Margarine no Kugabanya Umurongo Wumusaruro
Margarine no kugabanya bizwi cyane mu nganda zikora imigati material ibikoresho fatizo birimo amavuta y imikindo, amavuta yimboga, amavuta yinyamanswa, amavuta ya hydrogène igice hamwe namavuta, amavuta yo mu nyanja, amavuta yintoki, lard, inyama ndende, palm stearin, amavuta ya cocout, nibindi. Igikorwa nyamukuru cyo gukora margarine ni Gupima - - Ibigize Ibikoresho - - Filtration —— Emulisation - - Gukonjesha Margarine —— Pin Rotor Kneading —— (Kuruhuka) —— Kuzuza & Gupakira. Ibikoresho bigize uruganda rukora ibicuruzwa bya Margarine bigizwe na Votators, Scraped Surface Heat Exchanger , Kneader , Pin Rotor, umuyoboro wa margarine, kugabanya imashini yuzuza no gupakira, homogenizer, tank emulisifike, ikigega cyo gupakira, pompe yumuvuduko mwinshi, sterilizer, compressor ishami rya firigo, umunara ukonjesha, nibindi
Aho, ibice bya SPA + SPB + SPC cyangwa SPX-Plus + SPB + SPCH bigize umurongo wa margarine / kugabanya kristalisiti, ishobora kubyara ameza margarine, kugabanya, puff pastry margarine nibindi bicuruzwa byamavuta. Imiterere ya SPA Series SSHE Kugabanya imashini ikora idasanzwe. Nyuma yimyaka myinshi itezimbere, ifite ibikoresho bihamye bihamye, ubwiza no kurangiza ibicuruzwa bigufi biganisha mubushinwa.
Muri rusange, gahunda ya SP margarine / kugabanya (ghee) umusaruro ni :
1. Amavuta n'ibinure bivanze hamwe nicyiciro cyamazi byapimwe mbere muri emulsiyo ebyiri ifata no kuvanga imiyoboro. Kuvanga muri o gufata / kuvanga ibikoresho bikorwa na selile yimitwaro igenzurwa na sisitemu yo kugenzura PLC.
2. Kuvanga gutunganya bigenzurwa na mudasobwa yumvikana hamwe na ecran ya ecran. Buri kigega cyo kuvanga / kubyara gifite ibikoresho byo kuvanga byogosha kugirango bigabanye amavuta nibice byamazi.
3. Imvange ifite moteri yihuta kugirango igabanye umuvuduko wo gutitiriza neza nyuma ya emulisation irangiye. Ibigega byombi bizakoreshwa nk'ikigega cyo kubyaza umusaruro n'ikigega cya emulisifike ubundi.
4. Ikigega cyo gukora kizakora kandi nkibicuruzwa byose biva kumurongo. Ikigega cyo kubyaza umusaruro kizaba amazi / imiti yo gusukura umurongo nisuku.
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6. Akayunguruzo / akayunguruzo ikora ubundi buryo bwo kuyungurura. Amashusho yungurujwe noneho anyuzwa muri pasteurizer (GMP ibisabwa) igizwe nibice bitatu byubushyuhe bubiri hamwe numuyoboro umwe wo kugumana.
7. Icyuma cya mbere gishyushya kizashyushya amavuta kugeza ubushyuhe bwa pasteurisation mbere yo kunyura mu muyoboro wabigenewe kugirango utange igihe gikenewe cyo gufata.
8. Ubushyuhe bwa emulsiya buri munsi yubushyuhe bukenewe bwa pasteurisation izongera gukoreshwa mubigega bitanga umusaruro.
9 Amavuta ya pasteurize azinjira muri o icyuma gikonjesha ubushyuhe bwo gukonjesha kugirango akonje kugeza kuri dogere 5 ~ 7 C hejuru yumuriro wa peteroli kugirango agabanye ingufu zikonje.
10. Icyuma gishyushya isahani gishyuha na sisitemu y'amazi ashyushye hamwe no kugenzura ubushyuhe. Gukonjesha isahani bikorwa no gukonjesha amazi yumunara hamwe nubushyuhe bwo kugenzura ubushyuhe bwikora hamwe na PID.
11. Kuvoma / kwimura emuliyoni, kugeza magingo aya, bikorwa na pompe imwe yumuvuduko mwinshi. Emuliyoni igaburirwa muri Votator hamwe na pin rotor muburyo butandukanye, hanyuma umanure ubushyuhe kugera kubushyuhe bwo gusohoka kugirango ubyare umusaruro wa margarine / kugabanya ibikenewe.
12. Amavuta ya kimwe cya kabiri gisohoka mumashini yabatoye azaba apakira cyangwa yuzuzwa na margarine igabanya imashini yuzuza no gupakira.
SP Urukurikirane rw'ibinyamisogwe / Isosi y'itora Imashini Imirongo
Ibiribwa byinshi byateguwe cyangwa ibindi bicuruzwa ntabwo bigera kubushyuhe bwiza bitewe nuburyo buhoraho. Kurugero, ibinyamisogwe, ibishishwa, binini, bifatanye, bifatanye cyangwa ibicuruzwa bya kristaline bikubiye mubicuruzwa byibiribwa birashobora gufunga vuba cyangwa guhumanya ibice bimwe na bimwe bihindura ubushyuhe. Ibyiza byo gukuraho ubushyuhe hejuru yubushyuhe bukubiyemo ibishushanyo bidasanzwe bituma bihindura icyitegererezo cyubushyuhe bwo gushyushya cyangwa gukonjesha ibyo bicuruzwa byangiza ihererekanyabubasha. Nkuko ibicuruzwa byapompa muri o ibikoresho byo guhinduranya ubushyuhe bwamatora, ishami rya rotor na scraper ryemeza ko igabanywa ryubushyuhe, rikuraho ibikoresho kure yubushyuhe mugihe bikomeje kandi byoroheje bivanga ibicuruzwa.
Sisitemu yo guteka ya krahisi igizwe nigice cyo gushyushya, igice cyo kubika ubushyuhe nigice cyo gukonjesha. Ukurikije ibisohoka, shiraho imwe cyangwa nyinshi zishakisha ubushyuhe. Nyuma yo guhunika ibinyamisogwe bimaze gushyirwa mu kigega cyo gutekamo, bishyirwa muri o uburyo bwo guteka binyuze muri pompe yo kugaburira. Ihererekanyabubasha ry’imyitozo ya SP ryakoresheje amavuta nk'ubushyuhe bwo gushyushya ibinyamisogwe kuva kuri 25 ° C kugeza kuri 85 ° C, aho, ibinyamisogwe byabitswe mu gice cyafashe iminota 2. Ibikoresho byakonje kuva kuri 85 ° C kugeza kuri 65 ° C na SSHEs nkigikoresho cyo gukonjesha no gukoresha Ethylene glycol nkigikoresho cyo gukonjesha. Ibikoresho byakonje bijya mu gice gikurikira. Sisitemu yose irashobora gusukurwa na CIP cyangwa SIP kugirango harebwe urutonde rwisuku ya sisitemu yose.
SPX Custard / Mayonnaise SSHE Imashini Imashini
Custard / mayonnaise / isosi iribwa yumurongo ni sisitemu yumwuga ya mayoneze hamwe nandi mavuta / amazi yicyiciro cya emulisile, ukurikije uburyo bwo gukora mayoneze nibindi nkibyo, bikurura. ibikoresho byacu birakwiriye kuvanga ibicuruzwa bifite viscosity bisa na mayoneze. Emulisifike niyo ntandaro yumusaruro wa mayoneze na Votator ikurikirana SSHEs, twemeje uburyo bwo kubyaza umusaruro dushingiye kumahame yo kumurongo wa emulisiyoneri yibice bitatu, icyiciro cya peteroli / amazi kigabanyijemo o uduce duto, hanyuma tugahurira muri emulisitiya agace gakoreramo, yarangije kugorana hagati ya emulisiferi namavuta / amazi. Igishushanyo cyemerera uwashizeho ibishushanyo mbonera kugabana agace gakoreramo muri sisitemu zose zahinduwe hejuru yubushyuhe, kandi nibyiza guhindura no kunoza inzira zose zakozwe. Nko mubice bikora bya emulsiyo, urukurikirane rwabatora rushimangira ubushobozi bwa emulisitiya, bigatuma icyiciro cyamavuta cyigana mumatembabuzi ya o microscopique kandi kigahuzwa nicyiciro cyamazi hamwe na emulisiferi kunshuro yambere kugirango ubone sisitemu ihamye yamavuta mumazi, bityo gukemura ibibazo nkubunini bwamavuta manini yagabanijwe, itajegajega ryubwoko bwibicuruzwa, kandi bishobora kwibasirwa ningaruka zo kumeneka kwamavuta nibindi, bitera byoroshye kuburyo bwa macro emulisifike no kuvanga uburyo bwo kuvanga bubangamirana.
Mubyongeyeho, urutonde rwa SP rwakuweho ubushyuhe bwo hejuru burakoreshwa no mubindi Bishyushya, Gukonjesha, Crystallisation, Pasteurisation, Sterilisation, Gelatinize na Evaporation inzira ikomeza.
Igiciro cyiza cyabatora
Kuva mu mwaka wa 2004, Shipu Machinery yibanze ku murima wo guhanahana ubushyuhe hejuru. Guhinduranya ubushyuhe hejuru yubushyuhe bifite izina ryiza cyane kandi bizwi ku isoko rya Aziya. Imashini za Shipu zimaze igihe kinini zitanga imashini nziza kubiciro byinganda zikora imigati, inganda zibiribwa ninganda zikora amata, nkitsinda rya Fonterra, itsinda rya Wilmar, Puratos, AB Mauri nibindi. Igiciro cyacu cyo guhanahana ibicuruzwa ni hafi 20% -30% y'ibicuruzwa bisa mu Burayi no muri Amerika, kandi byakirwa n'inganda nyinshi. Uruganda rukora rukoresha ibicuruzwa byiza kandi bihendutse bya SP byakuweho ubushyuhe bwo hejuru bwubushyuhe bwakozwe mubushinwa kugirango byongere umusaruro byihuse kandi bigabanye umusaruro, Ibicuruzwa byakozwe nuruganda rwabo bifite isoko ryiza ryo guhatanira isoko nibyiza byigiciro, byigarurira imigabane myinshi kumasoko.
Abakora ibiribwa baturutse impande zose z'isi barahawe ikaze kugura ibicuruzwa biva mu mahanga biturutse ku mashini ya SP Machine, kandi abakora ibikoresho bifitanye isano, amasosiyete akora imashini n’ubwubatsi nabo barahawe ikaze kugirango babe abakozi bacu. Dutanga ubuziranenge bwiza kandi buhendutse bwakuweho ubushyuhe bwo hejuru hamwe nigiciro cyiza.
Ibikoresho by'inyongera
A) Ingingo z'umwimerere:
Ubushyuhe bwo hejuru bushyushye, Isubiramo ryibanze mubumenyi bwibiryo nimirire, Umubumbe wa 46, nomero 3
Chetan S. Rao & Richard W. Hartel
Kuramo ibisobanurohttps://www.tandfonline.com/doi/abs/10.1080/10408390500315561
B) Ingingo z'umwimerere:
Margarines, Encyclopedia ya ULLMANN ya Chimie Yinganda, Isomero rya Wiley Kumurongo.
Ian P. Freeman, Sergey M. Melnikov
Kuramo ibisobanuro:https://onlinelibrary.wiley.com/doi/abs/10.1002/14356007.a16_145.pub2
C) Urukurikirane rwa SPX Ibicuruzwa bisa birushanwe:
SPX Votator® II Yasibanganye Ubushuhe Ubushyuhe
www.SPXflow.com
Sura Ihuza:https://www.spxflow.com/ibicuruzwa/ibisobanuro
D) Urukurikirane rwa SPA hamwe na seriveri ya SPX Ibicuruzwa bisa birushanwe:
Ubuso bwakuweho Ubushyuhe
www.alfalaval.com
Sura Ihuza:https://www.
E) Urukurikirane rwa SPT Ibicuruzwa bisa birushanwe:
Terlotherm® Ubushyuhe bwo hejuru bushyushye
www.proxes.com
Sura Ihuza:https://www.proxes.com/en/ibicuruzwa/imashini-imiryango
F) Urukurikirane rwa SPX-Plus Ibicuruzwa bisa birushanwe:
Gutunganya ® Ubushyuhe bwo hejuru bushyushye
www.gerstenbergs.com/
Sura Ihuza:https://gerstenbergs.com/polaron-yakuweho-ubuso-ubushyuhe-guhindura
G) Urukurikirane rwa SPX-Plus Ibicuruzwa bisa birushanwe:
Ronothor® Ubushyuhe bwo hejuru bushyushye
www.ro-no.com
Sura Ihuza:https://ro-no.com/en/ibicuruzwa/ronothor/
H) Urutonde rwa SPX-Plus Ibicuruzwa bisa birushanwe:
Chemetator® Ubushyuhe bwo hejuru bushyushye
www.tmcigroup.com
Sura Ihuza:https://www.tmcigroup.com/wp-content/ibisobanuro/2017/08/Chemetator-EN.pdf