Igikoresho cyo guhindurira ubushyuhe cy’ubuso gikozwe mu buryo bwa “Scraped” mu Bushinwa
Ibiranga byihariye bya SP series SSHEs
1. Imashini ya SPSV Series Margarine (Scraper Heat Exchangers)
Igitutu kinini, Ingufu zikomeye, Ubushobozi bwinshi bwo gukora
Igipimo gisanzwe cy'umuvuduko wa bar 120, ingufu ntarengwa za moteri ni 55kW, Ubushobozi bwo gukora margarine bugera kuri 8000KG / h
2. Umuyoboro w'ubushyuhe wa SPV urimo gukururwa
Ibipimo by'isuku byo hejuru, imiterere myiza, bishobora guhindurwa
Dukurikije ibisabwa n'amahame ya 3A, hashobora gutoranywa ubwoko butandukanye bw'agace k'icyuma/agasanduku/agasanduku k'umugozi/ubushyuhe, kandi hashobora gutoranywa ubwoko butandukanye bw'ingero kugira ngo bushyigikire ibisabwa byihariye byo guhindura ibintu.
3. Imashini ikora imashini igabanya ubukana bwa SPA (SSHEs)
Umuvuduko wo hejuru w'umugozi, Icyuho gito cy'umuyoboro, Igikoresho kirekire cyo gukata icyuma
Umuvuduko wo kuzenguruka umuyoboro kugeza kuri 660r/min, icyuho cy'imiyoboro kigabanuka kugera kuri 7mm, icyuma gisya uburebure kugeza kuri 763mm
4.SPT Series Double Surface Scraper Heat Exchanger
Umuvuduko wo hasi w'umuyoboro, Icyuho kinini cy'umuyoboro, Ahantu hanini ho guhanahana ubushyuhe
Umuvuduko wo kuzenguruka umuyoboro uri hasi kugeza kuri 100r/min, icyuho cy'imiyoboro kigera kuri 50mm, kohereza ubushyuhe ku buso bubiri, ubuso bwo kohereza ubushyuhe bugera kuri metero kare 7
Umuyoboro w'ikorwa rya Margarine n'Umurongo wo Kugabanya
Margarine na shortening bikunzwe cyane mu nganda zikora imigati, ibikoresho fatizo birimo amavuta ya palme, amavuta y'imboga, ibinure by'inyamaswa, amavuta n'ibinure bya hydrogenated igice, amavuta yo mu mazi, amavuta ya palme kernel, amavuta y'inka, inyama z'inka, palm stearin, amavuta ya kokonati, nibindi. Uburyo bw'ingenzi bwo gukora margarine ni ugupima——Ibikoresho bigena——Kuyungurura——Gushyiramo emulsification——Gukonjesha margarine——Gusya pin rotor——Gusya pin rotor——(Gutuza)——Gushyiramo no gupakira. Ibikoresho bigize uruganda rukora margarine shortening birimo Votators, Scraped Surface Heat Exchanger，Kneader，Pin Rotor, umuyoboro wo kuruhuka wa margarine, imashini yo kuzuza no gupakira, homogenizer, ikigega gishyushya, ikigega gifunga, pompe y'umuvuduko mwinshi, sterilizer, compressor yo gukonjesha, firigo, umunara wo gukonjesha, nibindi.
Aho, SPA + SPB + SPC units cyangwa SPX-Plus + SPB + SPCH units zikora umurongo wa margarine/clotening crystallization, ushobora gukora margarine yo ku meza, shortening, puff pastry margarine n'ibindi bicuruzwa by'amavuta. Imiterere y'imashini ikora SSHE Series Shortening ni yihariye. Nyuma y'imyaka myinshi yo kunoza, ifite ubushobozi bwo guhagarara neza mu bikoresho, ubuziranenge n'irangira ry'ibicuruzwa shortening biri ku isonga mu Bushinwa.
Muri rusange, igikorwa cyo gukora margarine/gufunga (ghee) muri SP ni:
1. Uruvange rw'amavuta n'ibinure hamwe n'amazi bipimwa mbere mu miyoboro ibiri ifata n'ivangavanga ya emulsion. Kuvanga mu miyoboro ifata/ivanga bikorwa n'uturemangingo tw'imizigo tugenzurwa na sisitemu yo kugenzura ya PLC.
2. Gutunganya imvange bigenzurwa na mudasobwa ikoresha ecran. Buri tanki rivanga/rikora rifite imvange nini yo gukaraba amavuta n'amazi.
3. Akamashini ko kuvanga gafite umuvuduko uhindagurika kugira ngo kagabanye umuvuduko wo gukurura buhoro nyuma yo gukora emulsification. Ibigega bibiri bizakoreshwa nk'ikigega cyo gukora na emulsification mu bundi buryo.
4. Ikigega cy'umusaruro kizakoreshwa kandi nk'ikintu icyo ari cyo cyose gikoreshwa mu gutunganya ibicuruzwa bivuye mu murongo w'umusaruro. Ikigega cy'umusaruro kizaba ari ikigega cy'amazi/imiti cyo gusukura no gusukura umurongo w'umusaruro.
5. Emulsion iva mu gikoresho cyo gukora izanyura mu cyuma gitunganya ibintu bibiri kugira ngo hatagira ikintu gikomeye kinyura mu gicuruzwa cya nyuma (ibisabwa na GMP).
6. Akayunguruzo/akayunguruzo gakora ubundi buryo bwo gusukura akayunguruzo. Hanyuma akayunguruzo kayungurujwe kanyuzwa mu cyuma gishyushya (GMP requirement) kigizwe n'ibice bitatu by'ibishyushya bibiri bya plate heater n'umuyoboro umwe wo kubikamo.
7. Igishyushya cya mbere cy'isahani kizashyushya amavuta kugeza ku bushyuhe bwo gukaraba mbere yo kunyura mu muyoboro wo kubikamo kugira ngo gitange igihe gikenewe cyo kuyafata.
8. Ubushyuhe bwose bwa emulsion buri munsi y'ubushyuhe bwa pasteurization bugomba kongera gukoreshwa bugasubizwa mu kigega cy'umusaruro.
9 Imashini ikoresha amavuta ya pasteurized izagera mu cyuma gikonjesha ubushyuhe kugira ngo ikonje kugeza kuri dogere selisiyusi 5 ~ 7 hejuru y'aho amavuta ashongesherezwa kugira ngo igabanye imbaraga zo gukonjesha.
10. Igishyushya cy'isahani gishyushya hakoreshejwe amazi ashyushye agenzurwa n'ubushyuhe. Gukonjesha isahani bikorwa hakoreshejwe amazi akonjesha y'umunara ukoresheje valve igenzura ubushyuhe yikora na PID loops.
11. Gutanga/gutanga emulsion, kugeza ubu, bikorwa hakoreshejwe pompe imwe ifite umuvuduko mwinshi. Emulsion ishyirwa muri Votator unit na pin rotor mu buryo butandukanye, hanyuma ikagabanya ubushyuhe kugeza ku bushyuhe bwifuzwa kugira ngo haboneke margarine/ibicuruzwa byo gufunga bikenewe.
12. Amavuta akomeye cyane ava mu mashini itora azaba apakiye cyangwa yuzuzwa n'imashini ikoresha margarine igabanya ubushyuhe n'ipaki.
Sisitemu y'imashini ya SP Series Starch/Sosi Votator
Ibiryo byinshi byatetswe cyangwa ibindi bicuruzwa ntibigera ku bushyuhe bwiza bitewe n’uko bihoraho. Urugero, ibiryo birimo ifu, ibinyampeke, ibinini, bifata, bifata cyangwa bifite kristu biri mu bicuruzwa by’ibiribwa bishobora kuziba cyangwa kwanduza ibice bimwe na bimwe by’icyuma gihindura ubushyuhe. Icyuma gihindura ubushyuhe ku butaka gifite imiterere yihariye ituma kiba icyitegererezo cyo gushyushya cyangwa gukonjesha ibi bicuruzwa byangiza uburyo bwo kohereza ubushyuhe. Uko ibicuruzwa bishyirwa mu gikoresho gihindura ubushyuhe mu gikoresho gihindura ubushyuhe, igikoresho gihindura ubushyuhe n’icyuma gihindura ubushyuhe bitanga ubushyuhe bungana, bigakuramo ibikoresho ku buso bwo guhindura ubushyuhe mu gihe bivanga buri gihe kandi buhoro buhoro.
Sisitemu yo gutekamo ibishyimbo bya SP igizwe n'igice gishyushya, igice cyo kubika ubushyuhe n'igice cyo gukonjesha. Bitewe n'umusaruro, shyiraho uburyo bumwe cyangwa bwinshi bwo gushyushya ibishyimbo. Nyuma y'uko ibishyimbo bya starch bishyizwe mu gikoresho cyo gukusanya, bishyirwa mu buryo bwo guteka binyuze mu ipompo yo kugaburira. Ishami rishyushya ibishyimbo rya SP ryakoresheje umwuka nk'igikoresho gishyushya ibishyimbo kuva kuri 25°C kugeza kuri 85°C, hanyuma, ibishyimbo bya starch bibikwa mu gice cyo kubifatiramo iminota 2. Ibikoresho byakonjeshejwe kuva kuri 85°C kugeza kuri 65°C na SSHEs nk'igikoresho gikonjesha kandi hakoreshejwe ethylene glycol nk'igikoresho gikonjesha. Ibikoresho bikonjeshwa bijya mu gice gikurikiraho. Sisitemu yose ishobora gusukurwa na CIP cyangwa SIP kugira ngo hamenyekane isuku y'uburyo bwose.
Umuyoboro w'imashini ya SSHE ya SPV Custard/Mayonnaise
Umuyoboro w’isukari / mayoneze / isosi yo kurya ni uburyo bw’umwuga bwo gukora mayoneze n’ibindi bikoresho bya emulsified mu mavuta / amazi, hakurikijwe uburyo bwo gukora mayoneze n’ibindi nk’ibyo, gukangura. Ibikoresho byacu birakwiriye cyane mu kuvanga ibintu bifite ubukana busa na mayoneze. Emulsification ni yo shingiro ry’umusaruro wa mayoneze na Votator series SSHEs, dukoresha uburyo bwo gukora bushingiye ku ihame rya emulsification ntoya y’ibice bitatu kuri interineti, igice cy’amavuta / amazi kigabanyijwemo ibice bito, hanyuma bigahurira mu gice cy’imikorere cya emulsifier, bikarangiza ihuriro riri hagati ya emulsifier na emulsion y’amavuta / amazi. Iyi miterere yemerera umuhanga mu byashushanyaga kugaragaza aho agace k’imikorere gaherereye muri sisitemu yose yo gukwirakwiza ubushyuhe ku buso yakuweho, kandi bikarushaho kunoza no kunoza uburyo bwose bwo gukora. Nk’aho mu bice bikora emulsion, Votator series yongera ubushobozi bwo emulsifying, ituma phase y’amavuta ivangwa mu bitonyanga by’amazi bya microscopic kandi bigahuza na phase y’amazi na emulsifier ku nshuro ya mbere kugira ngo haboneke sisitemu ihamye ya emulsion y’amavuta mu mazi, bityo bigakemura ibibazo nko gukwirakwira cyane kw’ibitonyanga by’amavuta, kudakomera neza k’ubwoko bw’ibicuruzwa, no kwibasirwa n’ibyago byo gusuka kw’amavuta n’ibindi, biterwa byoroshye n’uburyo bwa macro emulsification no kuvanga uburyo bwo gukurura ibintu buvangavanga.
Byongeye kandi, ibikoresho byo gushyushya ubushyuhe byo mu isanzure bya SP series scraped nabyo bikoreshwa mu bindi bikorwa bikomeza byo gushyushya, gukonjesha, gushushanya, gushushanya, gushushanya, gushushanya, gushushanya, gushushanya no gusohora umwuka.
Igiciro cyiza cy'abatora
Kuva mu mwaka wa 2004, Shipu Machinery yibanda ku bijyanye n’ibikoresho byo gushyushya ubushyuhe byo ku butaka byashizweho. Ibikoresho byacu byo gushyushya ubushyuhe byo ku butaka byashizweho bifite izina ryiza kandi bizwi cyane ku isoko rya Aziya. Shipu Machinery imaze igihe kinini itanga imashini zihendutse ku nganda zikora imigati, inganda z’ibiribwa n’inganda zikora amata, nka Fonterra group, Wilmar group, Puratos, AB Mauri n’izindi. Igiciro cyacu cy’ibikoresho byo gushyushya ubushyuhe byo ku butaka ni hafi 20%-30% by’ibicuruzwa bisa mu Burayi na Amerika, kandi cyishimirwa n’inganda nyinshi. Uruganda rukora imashini zikoresha ibikoresho byo gushyushya ubushyuhe byo ku butaka byiza kandi bihendutse bya SP series byakorewe mu Bushinwa kugira ngo byongere ubushobozi bwo gukora vuba kandi bigabanye ikiguzi cyo gukora, ibicuruzwa bikorerwa n’uruganda rwabo bifite ubushobozi bwo guhangana ku isoko n’ibiciro, kandi byahise byigarurira igice kinini cy’isoko.
Inganda zikora ibiribwa ziturutse impande zose z'isi zemerewe kugura ibikoresho bihindura ubushyuhe bikoresha SP Machinery, kandi abakora ibikoresho bifitanye isano, ibigo bishyiraho n'iby'ubwubatsi nabo bemerewe gusaba kuba abahagarariye ikirango cyacu. Dutanga ibikoresho byiza kandi bihendutse bihindura ubushyuhe ku buso ku giciro cyiza.
Izindi mfashanyigisho
A) Ingingo z'umwimerere:
Ibikoresho byo gukwirakwiza ubushyuhe ku butaka byashizweho, Isuzuma ry'ingenzi mu bumenyi bw'ibiribwa n'imirire, Umubumbe wa 46, Igice cya 3
Chetan S. Rao na Richard W. Hartel
Kuramo inyandikohttps://www.tandfonline.com/doi/abs/10.1080/10408390500315561
B) Ingingo z'umwimerere:
Margarine, Igitabo cya ULLMANN cy’Ubutabire bw’Inganda, Isomero rya Wiley ryo kuri interineti.
Ian P. Freeman, Sergey M. Melnikov
Kuramo icyitonderwa:https://onlinelibrary.wiley.com/doi/abs/10.1002/14356007.a16_145.pub2
C) Ibicuruzwa bisa na SPV Series:
Imashini zihindura ubushyuhe zo ku butaka za SPX Votator® II
www.SPXflow.com
Sura iyi Link:https://www.spxflow.com/products/brand?types=heat-exchangers&brand=waukesha-cherry-burrell
D) Ibicuruzwa bisa na SPA na SPV:
Imashini zihindura ubushyuhe zo hejuru zikozwe mu buryo bwa "Scraped"
www.alfalaval.com
Sura iyi link:https://www.alfalaval.com/products/heat-transfer/scraped-surface-heat-exchangers/scraped-surface-heat-exchangers/
E) Ibicuruzwa bisa n'ibicuruzwa birushanwa bya SPT Series:
Terlotherm® Ibikoresho byo Guhindura Ubushyuhe Bikase
www.proxes.com
Sura iyi link:https://www.proxes.com/en/products/machine-families/heat-exchangers#data351
F) Ibicuruzwa bisa n'ibicuruzwa birushanwa bya SPSV Series:
Imashini zihindura ubushyuhe zo mu kirere za Perfector ®
www.gerstenbergs.com/
Sura iyi link:https://gerstenbergs.com/polaron-scraped-surface-heat-exchanger
G) Ibicuruzwa bisa n'ibicuruzwa birushanwa bya SPSV Series:
Ronothor® Ibikoresho byo Guhindura Ubushyuhe Bikase
www.ro-no.com
Sura iyi link:https://ro-no.com/en/products/ronothor/
H) Ibicuruzwa bisa n'ibicuruzwa birushanwa bya SPSV Series:
Umusemburo w'ikinyabutabire® Ibikoresho byo Guhindura Ubushyuhe Bikase
www.tmcigroup.com
Sura iyi link:https://www.tmcigroup.com/wp-content/uploads/2017/08/Chemetator-EN.pdf
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