Ikoranabuhanga rya Margarine

Ikoranabuhanga rya Margarine

INCAMAKE IDASANZWE

Ibigo byibiribwa muri iki gihe nubundi bucuruzi bwinganda ntibibanda gusa kubwizerwa nubwiza bwibikoresho bitunganya ibiribwa ahubwo binibanda kuri serivisi zitandukanye uwatanze ibikoresho byo gutunganya ashobora gutanga. Usibye imirongo itunganijwe neza dutanga, dushobora kuba umufatanyabikorwa kuva igitekerezo cyambere cyangwa icyiciro cyumushinga kugeza icyiciro cya nyuma cyo gutangira, tutibagiwe na serivisi yingenzi nyuma yisoko.

Shiputec ifite uburambe bwimyaka irenga 20 mubikorwa byo gutunganya ibiryo no gupakira.

IRIBURIRO RYA TEKINOLOGIYA YACU

ICYEREKEZO NA KOMISIYO

Igice cya Shiputec gishushanya, gikora n'amasoko bitunganya ubwubatsi no gutangiza ibisubizo byamata, ibiryo, ibinyobwa, inyanja, imiti n’ubuvuzi bwihariye binyuze mubikorwa byisi.

Twiyemeje gufasha abakiriya bacu kwisi yose kunoza imikorere ninyungu zuruganda rwabo rukora nibikorwa. Ibyo tubigeraho dutanga ibicuruzwa byinshi nibisubizo bivuye mubice byashizweho kugeza gushushanya ibimera bitunganijwe byuzuye bishyigikiwe nibikorwa byambere ku isi hamwe nubuhanga bwiterambere.

Turakomeza gufasha abakiriya bacu kunoza imikorere ninyungu zuruganda rwabo mubuzima bwa serivisi zose hamwe na serivise zunganira zijyanye nibyifuzo byabo binyuze muri serivisi ihuza abakiriya hamwe numuyoboro wibikoresho.

UMUKUNZI

Shiputec itezimbere, ikora kandi igashyiraho imirongo igezweho, ikora neza kandi yizewe yo gutunganya inganda zibiribwa. Kugirango habeho umusaruro wibinure bya kristu nka margarine, amavuta, gukwirakwiza no kugabanya Shiputec itanga ibisubizo nabyo bigizwe numurongo wibikorwa byibicuruzwa byiganjemo ibiryo nka mayoneze, isosi no kwambara.

UMUSARURO WA MARGARINE

Margarine nibindi bicuruzwa bifitanye isano birimo icyiciro cyamazi nicyiciro cyibinure bityo birashobora kurangwa nkamazi-y-amavuta (W / O) aho icyiciro cyamazi gikwirakwizwa neza nkibitonyanga mugice cyamavuta gikomeza. Ukurikije ikoreshwa ryibicuruzwa, ibice byamavuta hamwe nuburyo bwo gukora byatoranijwe bikwiranye.

Usibye ibikoresho bya kristu, ibikoresho bigezweho byo gukora margarine nibicuruzwa bifitanye isano mubisanzwe bizaba birimo ibigega bitandukanye byo kubika amavuta kimwe na emulisiferi, icyiciro cyamazi nogutegura emulsiyo; ingano n'umubare w'ibigega bibarwa hashingiwe ku bushobozi bw'uruganda n'ibicuruzwa portfolio. Ikigo kirimo kandi igice cya pasteurisation hamwe nikigo cyo gusubiramo. Rero, inzira yo gukora irashobora kugabanywa mubice bikurikira (nyamuneka reba igishushanyo 1):

GUTEGURA ICYICIRO CY'AMAZI N'ICYICIRO CY'AMAZI (ZONE 1)

Icyiciro cyamazi gikunze gutegurwa mugice-cyamazi. Amazi agomba kuba meza yo kunywa. Niba kunywa amazi meza bidashobora kwizerwa, amazi arashobora gukorerwa mbere yo gukoreshwa hakoreshejwe urugero UV cyangwa sisitemu.

Usibye amazi, icyiciro cyamazi kirashobora kuba kigizwe numunyu cyangwa brine, proteyine zamata (margarine yameza hamwe no gukwirakwiza amavuta make), isukari (puff pastry), stabilisateur (kugabanuka kwamavuta make), kubigabanya no kuryoha amazi.

Ibyingenzi byingenzi mubyiciro byamavuta, kuvanga ibinure, mubisanzwe bigizwe nuruvange rwamavuta namavuta. Kugirango ugere kuri margarine hamwe nibintu byifuzwa nibikorwa, igipimo cyamavuta namavuta mumavuta avanze nibyingenzi kugirango bikore neza ibicuruzwa byanyuma.

Amavuta n'amavuta atandukanye, nk'uruvange rw'amavuta cyangwa amavuta amwe, abikwa mu bigega bibika amavuta ubusanzwe ashyirwa hanze y'uruganda. Ibi bibikwa mubushyuhe butajegajega hejuru yubushyuhe bwamavuta no guhagarika umutima kugirango birinde gucamo ibinure no kwemerera gukora byoroshye.

Usibye kuvanga ibinure, icyiciro cyibinure mubusanzwe kigizwe nibintu bito byoroha cyane nka emulisiferi, lecithine, uburyohe, ibara na antioxydants. Ibi bikoresho bito byashongeshejwe mubyibushye mbere yicyiciro cyamazi cyongeweho, bityo mbere yimikorere ya emulisation.

GUTEGURA AMASOKO (ZONE 2)

Emuliyoni itegurwa no kohereza amavuta atandukanye hamwe n'ibinure cyangwa ibinure bivanze muri tank ya emulsion. Mubisanzwe, ibinure byinshi byo gushonga cyangwa ibinure bivanze byongeweho mbere bigakurikirwa namavuta yo gushonga yo hepfo hamwe namavuta yamazi. Kurangiza gutegura icyiciro cyibinure, emulisiferi nibindi bikoresho byamavuta byoroshye byongewe kumavuta. Iyo ibintu byose bigize ibinure byavanze neza, icyiciro cyamazi kongerwamo kandi emulion ikorwa mugihe cyo kuvanga cyane ariko kugenzurwa.

Sisitemu zitandukanye zirashobora gukoreshwa mugupima ibintu bitandukanye kugirango emulioni yabiri ikora muburyo bwiza:

Sisitemu ya metero

Gupima sisitemu

Sisitemu ikomeza kumurongo wa emulisiyonike ni ikintu kidakunzwe ariko gikoreshwa mugisubizo urugero rwumurongo muremure aho umwanya muto wibigega bya emulsiyo uhari. Sisitemu ikoresha ibipimo bya pompe hamwe na metero zitemba kugirango igenzure igipimo cyibyiciro byongeweho mukigega gito cya emulsiyo.

Sisitemu yavuzwe haruguru irashobora kugenzurwa byimazeyo. Ibihingwa bimwe na bimwe bishaje, ariko, biracyafite intoki uburyo bwo gutegura emulioni ariko birasaba akazi kandi ntibisabwa gushiraho uyumunsi kubera amategeko akomeye yo gukurikirana.

Sisitemu ya metero ya sisitemu ishingiye kumyiteguro ya emulsiyasi itunganijwe aho ibyiciro bitandukanye nibikoresho byapimwe na metero zitemba iyo byimuwe bivuye mubigega bitandukanye byo gutegura ibyiciro muri tank. Ukuri kwi sisitemu ni +/- 0.3%. Sisitemu irangwa no kutumva kwayo hanze nko kunyeganyega n'umwanda.

Sisitemu yo gupima ibipimo ni nka sisitemu yo gutemba ishingiye ku gutegura amuliyoni. Hano ingano yibigize hamwe nibyiciro byongeweho muburyo butaziguye kuri tank ya emulsion yashyizwe kumasoko yimitwaro igenzura amafaranga yongewe kuri tank.

Mubisanzwe, sisitemu ebyiri-tank ikoreshwa mugutegura emulisiyo kugirango ubashe gukora umurongo wa kristu. Buri kigega gikora nk'imyiteguro na tanki (tank ya emulsion), bityo umurongo wa kristalisiti uzagaburirwa kuva muri tank imwe mugihe hazategurwa icyiciro gishya mubindi naho ubundi. Ibi bita sisitemu ya flip-flop.

Igisubizo aho emuliyoni yateguriwe muri tank imwe kandi iyo yiteguye yimurirwa muri tanker ya buffer kuva aho umurongo wa kristu ugaburirwa nabyo birahitamo. Sisitemu yitwa sisitemu ya premix / buffer.

PASTEURIZATION (ZONE 3)

Kuva mu kigega cya buffer, emulsion isanzwe ikomeza kuvomerwa hifashishijwe isahani yubushyuhe bwa plaque (PHE) cyangwa umuvuduko muke wavanyweho ubushyuhe bwo hejuru (SSHE), cyangwa umuvuduko mwinshi SSHE kugirango pasteurisation mbere yo kwinjira kumurongo wa kristu.

Kubicuruzwa byuzuye ibinure PHE isanzwe ikoreshwa. Kubijyanye namavuta yo hasi aho biteganijwe ko emulioni yerekana ububobere buke ugereranije no kubushuhe bukabije (urugero: emulisiyo ifite proteine ​​nyinshi) sisitemu ya SPX nkigisubizo cyumuvuduko muke cyangwa SPX-PLUS nkigisubizo cyumuvuduko mwinshi birasabwa.

Inzira ya pasteurisation ifite ibyiza byinshi. Iremeza kubuza imikurire ya bagiteri no gukura kwizindi mikorobe, bityo bikazamura mikorobe ya emuliyoni. Pasteurisation yicyiciro cyamazi birashoboka gusa, ariko pasteurisation ya emulsiyo yuzuye irahitamo kuva inzira ya pasteurisation ya emulsion izajya igabanya igihe cyo gutura kuva ibicuruzwa byashizwemo kugeza kuzuza cyangwa gupakira ibicuruzwa byanyuma. Na none, ibicuruzwa bivurwa muburyo butandukanye kuva pasteurisation kugeza kuzuza cyangwa gupakira ibicuruzwa byanyuma hamwe na pasteurisation yibikoresho byose byakozwe byemezwa mugihe emulisiyo yuzuye yanditswe.

Byongeye kandi, pasteurisation yuzuye ya emulsiyasi yemeza ko emulsiyo igaburirwa kumurongo wa kristalisiyoneri ku bushyuhe buhoraho bugera ku bipimo bihoraho bitunganyirizwa, ubushyuhe bwibicuruzwa hamwe nuburyo bwibicuruzwa. Byongeye kandi, kubaho kwa emulioni yabanjirije kugaburirwa kugaburirwa ibikoresho bya kristalisiti birindwa mugihe emulioni yanditswe neza kandi ikagaburirwa pompe yumuvuduko mwinshi mubushyuhe bwa 5-10 ° C kurenza aho gushonga kwicyiciro cyibinure.

Uburyo busanzwe bwa pasteurizasiya nyuma yo gutegura emulsiyasi kuri 45-55 ° C harimo gushyushya no gufata urukurikirane rwa emulsiyo kuri 75-85 ° C kumasegonda 16. hanyuma hakurikiraho gukonjesha ubushyuhe bwa 45-55 ° C. Ubushyuhe bwanyuma buterwa no gushonga icyiciro cyibinure: uko hejuru yo gushonga, nubushyuhe bwinshi.

GUKURIKIRA, GUKORESHA NO KUMENYA (ZONE 4)

 

Emuliyoni ivanwa kumurongo wa kristu ikoresheje pompe yumuvuduko mwinshi piston (HPP). Umurongo wa kristallisation yo gukora margarine nibicuruzwa bifitanye isano mubisanzwe bigizwe numuvuduko mwinshi SSHE ukonjeshwa na ammonia cyangwa Freon yo gukonjesha. Imashini ya rotor (s) hamwe na / cyangwa kristalisiti yo hagati ikunze gushyirwa kumurongo kugirango hongerwemo ubukana bwongewe hamwe nigihe cyo gukora ibicuruzwa bya plastiki. Umuyoboro uruhuka nintambwe yanyuma yumurongo wa kristu kandi urimo gusa niba ibicuruzwa byapakiwe.

Umutima wumurongo wa kristu ni umuvuduko mwinshi SSHE, iyo emulsiyo ishyushye ikonje cyane kandi ikabikwa hejuru yimbere yimbere yigituba gikonje. Emuliyoni yakuweho neza na scrapers zizunguruka, bityo emulioni irakonja kandi ikozwe icyarimwe. Iyo ibinure biri muri emulsiyo bigenda byoroha, kristu yibinure ikora urusobe rwibice bitatu rwinjiza ibitonyanga byamazi namavuta yamazi, bikavamo ibicuruzwa bifite imiterere ya plastike igice gikomeye.

Ukurikije ubwoko bwibicuruzwa bigomba gukorwa nubwoko bwamavuta akoreshwa kubicuruzwa runaka, iboneza ryumurongo wa kristu (ni ukuvuga urutonde rwimiyoboro ikonjesha hamwe nimashini ya pin rotor) irashobora guhinduka kugirango itange iboneza ryiza kuri ibicuruzwa byihariye.

Kubera ko umurongo wa kristu usanzwe ukora ibicuruzwa byinshi birenze ibinure, SSHE akenshi igizwe nibice bibiri cyangwa byinshi byo gukonjesha cyangwa imiyoboro ikonjesha kugirango byuzuze ibisabwa kumurongo woroshye. Mugihe utanga ibinure bitandukanye byamavuta avanze nibinure bitandukanye, birakenewe guhinduka kuva ibiranga kristu yibiranga bishobora gutandukana bivuye mubindi.

Inzira yo korohereza ibintu, uburyo bwo gutunganya hamwe nibipimo byo gutunganya bigira uruhare runini mubiranga margarine yanyuma no gukwirakwiza ibicuruzwa. Mugushushanya umurongo wo gutegera, ni ngombwa kumenya ibiranga ibicuruzwa biteganijwe gukorerwa kumurongo. Kugirango ushake ishoramari ry'ejo hazaza, guhuza umurongo kimwe no kugenzura kugiti cyawe kugenzurwa birakenewe, kubera ko ibicuruzwa biva mu nyungu bishobora guhinduka hamwe nigihe kimwe nibikoresho fatizo.

Ubushobozi bwumurongo bugenwa nubuso bukonje buboneka kuri SSHE. Imashini nini zitandukanye ziraboneka kuva kumurongo muto kugeza hejuru. Na none impamyabumenyi zitandukanye zirahinduka ziva mubikoresho bya tube imwe kugeza kumirongo myinshi, bityo imirongo itunganijwe neza.

Ibicuruzwa bimaze gukonjeshwa muri SSHE, byinjira mumashini ya pin rotor hamwe na / cyangwa kristalisiti yo hagati aho ikozwe mugihe runaka kandi hamwe nuburemere runaka kugirango ifashe kuzamura urusobe rwibice bitatu, aribyo kurwego rwa macroscopique nuburyo bwa plastiki. Niba ibicuruzwa bigenewe gukwirakwizwa nkibicuruzwa bipfunyitse, bizongera byinjira muri SSHE mbere yuko bitura mu kiruhuko mbere yo gupfunyika. Niba ibicuruzwa byuzuye mubikombe, nta tube iruhuka ishyirwa kumurongo wa kristu.

Gupakira, Kuzuza no KWIBUKA (ZONE 5)

Imashini zitandukanye zo gupakira no kuzuza ziraboneka ku isoko kandi ntizisobanurwa muri iyi ngingo. Nyamara, guhuza ibicuruzwa biratandukanye cyane niba byakozwe kugirango bipakirwe cyangwa byuzuzwe. Biragaragara ko ibicuruzwa bipfunyitse bigomba kwerekana imiterere ihamye kuruta ibicuruzwa byuzuye kandi niba iyi miterere idakwiriye ibicuruzwa bizoherezwa muri sisitemu yo kuvugurura, gushonga no kongerwaho ikigega cya buffer kugirango cyongere gutunganywa. Sisitemu zitandukanye zo gusubiramo zirahari ariko sisitemu zikoreshwa cyane ni PHE cyangwa umuvuduko muke SSHE.

AUTOMATION

 

Margarine, kimwe nibindi bicuruzwa byibiribwa, iri mu nganda nyinshi uyumunsi ikorwa muburyo bukomeye bwo gukurikirana. Ubu buryo busanzwe bukubiyemo ibiyigize, umusaruro nibicuruzwa byanyuma ntabwo bivamo gusa umutekano muke wibiryo ahubwo no muburyo bwiza bwibiryo. Ibisabwa bikurikiranwa birashobora gushyirwa mubikorwa muri sisitemu yo kugenzura uruganda na sisitemu yo kugenzura Shiputec igenewe kugenzura, kwandika no kwandika ibintu byingenzi nibipimo bijyanye nibikorwa byuzuye byo gukora.

Sisitemu yo kugenzura ifite ibikoresho byo kurinda ijambo ryibanga kandi iranga amakuru yamateka yandika ibipimo byose bigira uruhare mumurongo wo gutunganya margarine kuva amakuru ya resept kugeza kugenzura ibicuruzwa byanyuma. Kwandika amakuru bikubiyemo ubushobozi nibisohoka bya pompe yumuvuduko mwinshi (l / isaha nigitutu cyinyuma), ubushyuhe bwibicuruzwa (incl. imashini ya pin rotor kimwe nuburemere bwa moteri ikoresha pompe yumuvuduko mwinshi, SSHE nimashini ya pin rotor.

Sisitemu yo kugenzura

Mugihe cyo gutunganya, gutabaza bizoherezwa kubakoresha niba ibipimo byo gutunganya ibicuruzwa byihariye bitarenze imipaka; ibi byashyizwe mubisobanuro bya resept mbere yumusaruro. Izi mpuruza zigomba kwemerwa nintoki kandi ibikorwa ukurikije inzira bigomba gufatwa. Impuruza zose zibitswe mumateka yamateka ya sisitemu yo kureba nyuma. Iyo ibicuruzwa bivuye kumurongo wibicuruzwa muburyo bwuzuye bipakiye cyangwa byuzuye, biratandukanye nizina ryibicuruzwa bisanzwe bigaragazwa nitariki, isaha numero iranga nimero yo gukurikirana nyuma. Amateka yuzuye yintambwe zose zumusaruro zigira uruhare mubikorwa byo gukora zitangwa kubwumutekano wuwabikoze numukoresha wa nyuma, umuguzi.

CIP

Ibihingwa bisukura CIP (CIP = gusukura ahabigenewe) nabyo biri mubikoresho bigezweho bya margarine kuva ibihingwa bitanga margarine bigomba guhanagurwa buri gihe. Kubicuruzwa gakondo bya margarine rimwe mucyumweru ni intera isanzwe. Nyamara, kubicuruzwa byoroshye nkibinure bike (birimo amazi menshi) na / cyangwa proteine ​​nyinshi zirimo ibicuruzwa, intera ngufi hagati ya CIP irasabwa.

Ihame, sisitemu ebyiri za CIP zikoreshwa: ibihingwa bya CIP bikoresha itangazamakuru ryogusukura inshuro imwe gusa cyangwa ibihingwa byasabwe na CIP bikora hakoreshejwe igisubizo cyibisubizo byibitangazamakuru byogusukura aho itangazamakuru nka lye, aside na / cyangwa disinfectant risubizwa CIP kugiti cye. ibigega byo kubikamo nyuma yo kubikoresha. Inzira yanyuma ihitamo kuva yerekana igisubizo cyangiza ibidukikije kandi nigisubizo cyubukungu mubijyanye no gukoresha ibikoresho byogusukura bityo ikiguzi cyibi.

Mugihe imirongo myinshi yumusaruro yashizwe muruganda rumwe, birashoboka gushiraho inzira isukuye ibangikanye cyangwa sisitemu ya satelite ya CIP. Ibi bivamo kugabanuka cyane mugihe cyogusukura no gukoresha ingufu. Ibipimo bya CIP inzira ihita igenzurwa kandi ikandikwa kugirango ikurikirane nyuma muri sisitemu yo kugenzura.

ICYIBUTSO CYanyuma

Iyo ukora margarine nibicuruzwa bifitanye isano nayo, ni ngombwa kuzirikana ko atari ibintu gusa nkamavuta namavuta yakoreshejwe cyangwa resept yibicuruzwa byerekana ubwiza bwibicuruzwa byanyuma ahubwo nuburyo ibimera, gutunganya ibipimo hamwe nuburyo igihingwa kimeze. Niba umurongo cyangwa ibikoresho bidatunganijwe neza, harikibazo cyuko umurongo udakora neza. Kubwibyo, kugirango habeho ibicuruzwa byujuje ubuziranenge, igihingwa gikora neza ni ngombwa ariko guhitamo ibinure bivanze nibiranga bihuye nogukoresha bwa nyuma ibicuruzwa nabyo ni ngombwa kimwe nuburyo bwiza bwo guhitamo no guhitamo ibipimo byo gutunganya igihingwa. Icya nyuma ariko byibuze ibicuruzwa byanyuma bigomba kuvurwa ubushyuhe ukurikije imikoreshereze yanyuma.