Ikigega cyo gukurura amashanyarazi mu ikorwa rya Margarine

Kuki Emulsification ari ngombwa?

Margarine ni emulsion y'amavuta mu mazi (O/W), ariko iyo itunganyijwe, ihinduka emulsion y'amazi mu mazi ihamye (W/O). Gukora emulsion imwe mbere yo kuyitunganya ni ingenzi kuri:

1. Gutatanya kimwe:Guharanira ko ibitonyanga by'amazi (birimo umunyu, poroteyine zo mu mata, ibintu bibungabunga umubiri nka aside sorbic, na aside lactic) bikwirakwira ku buryo bungana mu cyiciro cy'ibinure.
2. Ihuriro ry'ibikubiye mu gikoresho:Gushonga no gukwirakwiza neza ibintu byose bito nka emulsifiers, amabara, n'uburyohe.
3. Uburyo bwo guhagarara neza:Gutanga ibiryo bihoraho kandi bingana ku gice cyo hasi gikonjesha. Gukoresha emulsion idahuye byatera umusaruro wa nyuma ufite imiterere mibi, amazi atanye neza, ndetse n'ibibazo bishobora kwangirika.

Ibice by'ingenzi bya Tanki ya Emulsification

Ikigega gisanzwe ni igikoresho gifunze, gipfutse, gihagaze gikozwe mu byuma bitangiza umwijima (urugero: 304 cyangwa 316L) kugira ngo gikoreshwe mu isuku no kurwanya ingese. Ibice byacyo by'ingenzi birimo:

1. Sisitemu yo Gutera Impagarara:Iki ni cyo gice cy'ingenzi cyane. Ubusanzwe kigizwe na:
   • Imashini yo gukata ibintu yihuta cyane (Impeller):Akenshi impeller ikoresha imirasire nk'iyaImvange ya Turbo-Rotor-StatorIbi bituma amazi acukurwa cyane, bigakurura amazi hejuru akayashyira mu mwenge muto wa stator, bigasenya neza ibitonyanga maze bigatera emulsion.
   • Akadomo cyangwa Akamashini ko gukaraba:Akamashini gakoresha umuvuduko muto gatuma ibintu bikura buhoro buhoro kagenda hafi y'urukuta rw'ikigega. Akazi kako ni ukugenzura ko ibikoresho byose biri mu kigega bigenda, karinda ahantu hapfuye no kwemeza ko igice cyose gihuye. Karinda ibinure ku nkuta zikonje z'ikigega gifunze.
2. Ikoti rishyushya/rikonjesha:Urukuta rw'ikigega rufite ikoti ribiri rinyuzwamo amazi ashyushye (akenshi amazi ashyushye). Ibi ni ingenzi kuri:
   • Gushonga:Kugenzura neza ko ibinure n'amavuta byose biri mu rugero rw'amazi mbere yo kubivanga.
   • Kugenzura ubushyuhe:Kubungabunga uruvange ku bushyuhehejuru y'aho igipimo cy'ibinure gishonga cyane(ubusanzwe ubushyuhe buri hejuru ya 5-10°C, akenshi buri hafi 45-60°C). Ibi ni ingenzi kugira ngo hirindwe ko habaho crystallization imburagihe, yangiza emulsion.
3. Ibyuma by'ingenzi:Imirongo myinshi yo kwinjira kugira ngo hongerwemo ibyiciro bitandukanye:
   • Imirongo y'ingenzi yo kuvanga amavuta ashyushye cyane n'amazi/amazi meza.
   • Imbuga nto zitanga ibintu bito nka lecithine, uburyohe, amabara, na vitamine.
4. Sisitemu yo gusohora umwuka (Ntabwo ari ngombwa ariko isanzwe):Ikigega gishobora gukoreshwa mu buryo bworoheje bwo gusohora umwuka. Ibi bigira akamaro kabiri:Sisitemu yo Kugenzura:Ibigega bigezweho bihujwe na sisitemu ya PLC/SCADA kugira ngo bigenzure ubushyuhe, umuvuduko wo gukurura, urukurikirane rw'ibikubiye mu bikoresho, n'igihe cyo kubigumana.
   • Gutakaza umwuka:Ikuraho umwuka winjira mu ruvange, ibyo bikarinda ko margarine ya nyuma ihinduka ifite imyenge cyangwa ibinyampeke, kandi ikarushaho kuba nziza no kugaragara neza.
   • Ibidukikije bigenzurwa:Birinda ogisijeni y'amavuta asanzwe mu gihe cyo kuyatunganya.

Urukurikirane rw'imikorere

Uburyo bwo gukora emulsification mu kigega bukurikira urukurikirane rwihariye:

1. Gushyushya:Uruvange rw'amavuta y'amazi (rurimo ibinure bikomeye, amavuta yoroshye, n'ibintu bishongesha amavuta nka mono- na diglycerides) bishyirwa mu kigega mbere. Ubushyuhe bw'ikoti buracanwa kugira ngo bugumane ubushyuhe.
2. Kuvanga:Akamashini gatera imbaraga gatangira gukora umuvuduko w'amazi.
3. Inyongera:Igice cy'amazi (kirimo amazi, umunyu, ibintu bikingira, n'ibintu bishongesha amazi) gishyirwa buhoro buhoro mu muvuduko w'igice cy'amavuta azenguruka.Kongeramo amazi mu mavuta (atari ibinyuranye n'ibyo)bitera imbere ikorwa rya emulsion y'amazi mu mavuta.
4. Gutunganya cyane:Iyo ibyiciro byombi birangiye, imashini ivanga rotor-stator ifite ubushobozi bwo gukata cyane irakora mu gihe runaka (urugero: iminota 5-15) kugira ngo ikore emulsion nziza.
5. Gufata:Uruvange rubikwa ku buryo bworoshye kandi bugenzurwa n'ubushyuhe kugeza igihe ruzashyirwa ku cyiciro gikurikiraho (icyuma gitera imiti, niba bishoboka, hanyuma hagakurikiraho icyuma gikonjesha).

Ni iki gikurikiraho?

Hanyuma, emulsion ikomeye iva muri iki kigega ishyirwa kuriimashini ihindura ubushyuhe ku buso bwakuweho (Votator™ cyangwa A-unit)Aha, iyo hakonje cyane kandi hakozwe imashini, ibinure birakomerahirya no hinoibitonyanga by'amazi bitatanye neza, bikomeza emulsion y'amazi iri mu mavuta kandi byubaka imiterere ya plastiki n'imiterere ya margarine.

Incamake: Ingingo z'ingenzi

• Intego:Kugira ngo habeho emulsion imwe, ikomeye kandi ihamye y'ibinure n'amazi.
• Igipimo cy'ingenzi: Kugenzura ubushyuheni ingenzi cyane kugira ngo ibinure byose bikomeze gushonga.
• Uburyo bw'ingenzi: Gushyushya cyane mu buryo bwa mekanikeikoreshwa mu kugabanya amazi mo utubuto duto tubarirwa muri za miriyoni.
• Ibisubizo:Ikoreshwa rya emulsion rihoraho rituma igicuruzwa cya margarine cya nyuma kiba gifite imiterere imwe, uburyohe, ibara, n'uburyohe bwo gupfunyika.

Mu by’ukuri, ikigega cya emulsification gitegura icyitegererezo cy’ibikurikira byose. Emulsion mbi hano ntishobora gukosorwa nyuma kandi izatuma umusaruro utari mwiza.