Sisitemu yo kugenzura mu murongo wo gukora Margarine

Dore isesengura rirambuye ry'uruhare rwayo, ibice byayo, n'imikorere yayo mu ikorwa rya margarine.

1. Intego y'ingenzi ya sisitemu/Sisitemu yo kugenzura

Intego y'ibanze ni ugukora, gukurikirana no kugenzura inzira yose yo gukora kugira ngo habeho:

• Ubwiza bw'ibicuruzwa buhoraho:Uburyohe, imiterere, ibara, n'ubushobozi bwo gushonga buri kimwe.
• Uburyo bwo gukora neza:Kongera umusaruro uva mu kazi kandi ugabanye imyanda n'igihe cyo kuruhuka.
• Gutunganya Amafunguro:Koresha neza imiterere itandukanye y’ibicuruzwa bitandukanye (urugero: margarine ikomeye, ikiyiko cyoroshye, ibinure bike).
• Umutekano:Kugenzura ibipimo by'ingenzi by'umutekano (umuvuduko, ubushyuhe) no gucunga ifungwa ry'impanuka.
• Gukurikirana no Gukurikirana Amakuru:Kwandika amakuru yose yerekeye uburyo bwo kugenzura ubuziranenge no kubahiriza amategeko.

2. Ibice by'ingenzi bya Sisitemu yo Kugenzura

Sisitemu isanzwe igizwe n'ibikoresho bya mudasobwa na porogaramu:

Ibikoresho:

• PLC (Umugenzuzi w'Ibintu Bishobora Gutegurwa):"Sisitemu yo kugenzura" cyangwa akabati gafite ubwonko bwa mudasobwa, modules z'ibyinjira n'ibisohoka (I/O), n'amakarita y'itumanaho.
• HMI (Uburyo bwo guhuza abantu n'imashini):Akadomo ka ecran gafite ifoto hafi y'ibikoresho aho abakoresha bashobora gukurikirana imikorere, kureba inzogera, no gukora ivugurura ry'intoki.
• Ibikoresho byo mu mutwe n'ibikoresho:Izi ni "amaso n'amatwi" by'iyi sisitemu, zisubiza amakuru kuri PLC. Izindi zikomeye zirimo:
  • Ibikoresho byo Gupima Ubushyuhe (RTDs, Thermocouples):Ku byuma bigabanya ubushyuhe, imiyoboro ikonjesha, ibikoresho bihindura ubushyuhe hejuru, n'imiyoboro yo kuruhuka.
  • Ibikoresho byo kohereza umuvuduko:Ku mapompo n'imiyoboro bifite umuvuduko mwinshi.
  • Ibipimo by'umuvuduko w'amazi:Gupima ingano nyayo y'amavuta, amazi, n'inyongeramusaruro.
  • Ibipimo bya pH:Gukurikirana ubushyuhe mu gice cy'amazi.
  • Ibipimo by'urwego:Mu bigega by'ibikoresho n'ububiko.
• Abakoresha na Driver:"Amaboko" ya sisitemu ishyira mu bikorwa amabwiriza aturutse kuri PLC. Ibi birimo:
  • Valves zo kugenzura:Kugenzura urujya n'uruza rw'ibintu, umwuka ushyushye n'icyuma gikonjesha.
  • Imashini zihindura ingano y'imodoka (VFDs):Kugenzura umuvuduko wa pompe, agitators, na moteri za dasher z'icyuma gikonjesha.
  • Ibikoresho byo gutangiza moteri:Ku bikoresho binini nka pompe na compressors.

Porogaramu:

• Igenzura ry'imitekerereze:Porogaramu ikora kuri PLC ifata ibyemezo (urugero, "NIMBA ubushyuhe buri hejuru cyane, fungura valve ikonjesha cyane").
• SCADA (Ubugenzuzi bw'Igenzura n'Iboneka ry'Amakuru):Sisitemu ya porogaramu ikoresha mudasobwa yo hagati itanga ishusho yo ku rwego rwo hejuru y’uruganda rwose. Ikusanya amakuru aturutse kuri PLC zose, ikagaragaza uko ibintu bimeze, igatanga raporo, kandi ikandika amakuru y’amateka.

3. Uburyo igenzura inzira yo gukora Margarine

Sisitemu yo kugenzura icunga buri cyiciro cy'umusaruro:

1. Gutegura no Gupima Ibikoresho (Icyiciro cy'Amavuta n'Icyiciro cy'Amazi):

• Imikorere:Igenzura neza ipompo na valve kugira ngo ivange ingano ikwiye y'amavuta meza, emulsifiers, colorants (beta-carotene), na vitamine (Igice cy'amavuta) hamwe n'amazi, umunyu, poroteyine z'amata, n'ibindi bibungabunga (Igice cy'amazi).
• Igikorwa cyo Kugenzura:PLC yakira amakuru apima ubwinshi bw'amazi kandi igahindura valve zo kugenzura cyangwa VFDs ku mapompo kugira ngo igere ku bipimo nyabyo by'uburyo bwo kuyakoresha.

2. Guteranya ibinyabutabire:

• Imikorere:Igenzura igice cya emulsifier kugira ngo ikore emulsion ihamye y’amazi mu mavuta.
• Igikorwa cyo Kugenzura:Icunga umuvuduko w'igitutu kandi ikareba neza ko ibikoresho bifatwa ku bushyuhe bwihariye.

3. Gutunganya ibinure:

• Imikorere:Ishyushya emulsion ku bushyuhe bwihariye kugira ngo yica mikorobe iyo ari yo yose.
• Igikorwa cyo Kugenzura:PLC ikoresha uburyo bwo gupima ubushyuhe mu gice cyo gusohora cy’umusemburo kugira ngo ihindure uburyo bwo kugenzura umwuka w’umwuka, igumana ubushyuhe nyabwo kandi bwashyizweho mbere.

4. Gukonjesha no Guhindura Ishusho (The Votator™ / SSHE):

• Iki ni cyo cyiciro cy'ingenzi cyane cyo kugenzura.Imiterere n'uburyo umusaruro wa nyuma ukwirakwira ni byo bigaragazwa hano.
• Imikorere:Igenzura neza ibikoresho byo gushyushya ubushyuhe (SSHEs) n'imiyoboro yo kuruhukiramo (pickers).Igikorwa cyo Kugenzura:Urugendo rugoye rw'ubushyuhe, umuvuduko, n'uburyo amazi anyuramo. PLC ihora ihinduranya valves zo gukonjesha na VFD kuri moteri za dasher hashingiwe ku buryo sensor ibona.
  • SSHEs:PLC igenzura neza ubushyuhe n'umuvuduko wa ammonia cyangwa Freon coolant. Igenzura kandi ikagenzura umuvuduko w'umuyoboro wa mutator (scraper) uri mu muyoboro. Umuvuduko ni ingenzi mu guhererekanya ubushyuhe no gukora kristu.
  • Imiyoboro yo kuruhukiramo (Imashini zitoragura):Igenzura umuvuduko w'amazi n'igihe cyo kuyafata kugira ngo itume ibinure byikora mu buryo bwihariye bwa polymorphic (β') butuma margarine iba nziza kandi ikwirakwira.

5. Gukora no gupakira:

• Imikorere:Ku majarini yo mu gikombe, ibiryo byoroshye bishyirwa gusa mu mashini zitunganya. Ku majarini yo mu gikombe, ishobora gukorwaho byinshi hanyuma igakurwamo.
• Igikorwa cyo Kugenzura:Ihuza umuvuduko w'icyuma gishyushya n'umusaruro w'umurongo ukonjesha. Ikurikirana uburemere bw'ibipaki kandi igacunga sisitemu yo gutwara ibintu.

4. Imikorere ihanitse

Uburyo bwo kugenzura bugezweho butanga ibirenze kugenzura by'ibanze gusa:

• Gutunganya Amafunguro:Bika amajana y'amafunguro. Umukoresha ashobora guhitamo "Tub Soft" cyangwa "Baking Block" kuri HMI, maze sisitemu igashyiraho ibipimo byose (ubushyuhe, umuvuduko, igipimo cy'amazi).
• Amakuru Agezweho n'Amateka:Kugenzura impinduka mu mikorere uko igihe kigenda gihita. Ibi ni ingenzi cyane mu gukemura ibibazo (urugero, "Kuki imiterere y'ibicuruzwa yahindutse saa munani z'amanywa?") no mu igenzura ry'ubuziranenge.
• Gucunga Inzogera:Bimenyesha abakora ako kanya ibibazo (urugero, "Umuvuduko muke mu murongo wa Ammonia," "Itangazo ry'ubushyuhe bwinshi kuri SSHE #3").
• Raporo y'itsinda n'uburyo bwo gukurikirana amakuru:Kwandika amakuru yose kuri buri cyiciro cy'umusaruro, ugakora ikimenyetso cy'ikoranabuhanga kugira ngo ubone amakuru yose ajyanye n'ibicuruzwa fatizo kugeza ku bicuruzwa byarangiye.

Incamake

"Sisitemu yo kugenzura" mu gukora margarine ni sisitemu ikora ibintu mu buryo bwikora cyane. Ihindura inzira igoye y'ibinyabutabire n'iy'umubiri irimo ubushyuhe bukwiye, gukata no gushushanya kristale mu buryo bwizewe, bushobora gusubirwamo kandi bunoze, bigatuma umusaruro wa nyuma uri ku gikoresho cy'iduka rinini uhora uhindagurika.